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為什么直線導(dǎo)軌適合高溫使用?

來源:http://m.306135.com/ 日期:2023-04-27 發(fā)布人:

對(duì)于大多數(shù)循環(huán)滾珠和滾柱直線導(dǎo)軌,允許的工作溫度范圍為-10°80°C,某些配置的額定溫度可在短時(shí)間內(nèi)達(dá)到100°C。但并非所有應(yīng)用都在此溫度范圍內(nèi),直線軸承組件中的每個(gè)部件(外殼、導(dǎo)軌、滾珠、密封件等)都有不同的高和低工作溫度。但是,如果您選擇了正確的金屬部件、塑料部件、潤滑和可選配件,您也可以配置出一個(gè)循環(huán)直線導(dǎo)軌,可以承受標(biāo)準(zhǔn)-10°80°C范圍之外的高溫(或低溫)應(yīng)用。
For most circulating ball and roller linear guides, the allowable operating temperature range is -10 ° to 80 ° C, and some configurations have a rated temperature that can reach 100 ° C in a short period of time. But not all applications are within this temperature range, and each component in the linear bearing assembly (shell, guide rail, ball, seal, etc.) has different high and low operating temperatures. However, if you choose the correct metal components, plastic components, lubrication, and optional accessories, you can also configure a circular linear guide that can withstand high (or low) temperature applications outside the standard range of -10 ° to 80 ° C.
金屬部件
Metal parts
導(dǎo)軌絲杠廠家認(rèn)為,其循環(huán)直線導(dǎo)軌的金屬部件包括軸承座、循環(huán)滾珠或滾子、導(dǎo)軌、刮板以及各種緊固和安裝螺釘。這些部件的構(gòu)成可以包含三種或更多不同類型的鋼、不銹鋼,在某些情況下還包括鋁。因此,重要的是要了解每個(gè)組件由哪種金屬制成,以及它可以承受的溫度范圍。
The manufacturer of guide screw believes that the metal components of its circulating linear guide include bearing seats, circulating balls or rollers, guide rails, scrapers, and various fastening and installation screws. These components can consist of three or more different types of steel, stainless steel, and in some cases, aluminum. Therefore, it is important to understand which metal each component is made of and the temperature range it can withstand.
在許多情況下,制造商建議在應(yīng)用超出正常工作溫度范圍時(shí)盡可能使用不銹鋼,尤其是在溫度非常高(高于150°C)或非常低(低于0°C)時(shí)。此建議的原因之一是溫度波動(dòng)的可能性,這可能會(huì)導(dǎo)致冷凝并導(dǎo)致腐蝕。
In many cases, manufacturers recommend using stainless steel as much as possible when the application exceeds the normal operating temperature range, especially when the temperature is very high (above 150 ° C) or very low (below 0 ° C). One of the reasons for this suggestion is the possibility of temperature fluctuations, which may lead to condensation and corrosion.
直線軸承和導(dǎo)軌由各種不同的材料制成——每種材料都有特定的可接受工作溫度范圍。
Linear bearings and guide rails are made of various materials - each with a specific acceptable operating temperature range.
塑料部件
Plastic components
塑料部件,例如密封件和循環(huán)部件,通常是循環(huán)直線軸承溫度適用性的限制因素。但是,直線導(dǎo)軌制造商提供由特殊材料制成的密封件,例如FPM或FKM(氟化橡膠,通常稱為Viton,來自杜邦),具有擴(kuò)展的工作溫度范圍。
Plastic components, such as seals and circulating components, are usually limiting factors for the temperature applicability of circulating linear bearings. However, linear guide rail manufacturers provide seals made of special materials, such as FPM or FKM (fluorinated rubber, commonly known as Viton, from DuPont), with an extended operating temperature range.
導(dǎo)軌絲杠
如果環(huán)境不存在液體或固體污染,另一種選擇是使用僅帶有金屬密封件的直線導(dǎo)軌。盡管不建議將完全放棄的密封件用于異形直線導(dǎo)軌(因?yàn)樗鼈冇兄诒3州S承內(nèi)部的潤滑),但圓軸直線導(dǎo)軌和凸輪滾子滑軌可以在沒有密封件的情況下運(yùn)行,使其成為不要求應(yīng)用的另一種選擇用于異形直線導(dǎo)軌的負(fù)載能力或剛度。由于這些設(shè)計(jì)不需要塑料再循環(huán)組件,因此它們提供全金屬版本,可以承受大多數(shù)塑料范圍之外的溫度。
If there is no liquid or solid pollution in the environment, another option is to use linear guides with only metal seals. Although it is not recommended to use completely abandoned seals for irregular linear guides (as they help maintain lubrication inside the bearings), circular axis linear guides and cam roller guides can operate without seals, making them an alternative choice for load capacity or stiffness of irregular linear guides that do not require application. Due to the fact that these designs do not require plastic recycling components, they provide an all metal version that can withstand temperatures outside the majority of plastic ranges.
密封件有助于保持軸承內(nèi)部的潤滑,但在高或低溫度的環(huán)境中可能需要特殊的密封材料。
Seals help maintain lubrication inside bearings, but special sealing materials may be required in high or low temperature environments.
潤滑
lubrication
溫度也會(huì)影響循環(huán)直線導(dǎo)軌的潤滑性能。具體來說,潤滑劑的溫度會(huì)影響其粘度(流動(dòng)阻力),超過其額定溫度的油脂潤滑會(huì)分離成其成分(基礎(chǔ)油、增稠劑和添加劑),從而降低其有效性。
Temperature can also affect the lubrication performance of the circulating linear guide. Specifically, the temperature of a lubricant can affect its viscosity (flow resistance), and grease lubrication that exceeds its rated temperature will separate into its components (base oil, thickener, and additive), thereby reducing its effectiveness.
一般來說,較低粘度的潤滑劑用于低溫應(yīng)用,而較高粘度的潤滑劑適合高溫應(yīng)用。請(qǐng)記住,除了要使用的潤滑類型外,的潤滑間隔還受軸承工作溫度的影響。
Generally speaking, lubricants with lower viscosity are recommended for low-temperature applications, while lubricants with higher viscosity are suitable for high-temperature applications. Please remember that in addition to the type of lubrication to be used, the recommended lubrication interval is also influenced by the bearing operating temperature.
可選組件和附件
Optional components and accessories
溫度限制也適用于可選組件,例如附加密封件、外部潤滑單元和蓋條或波紋管。例如,循環(huán)直線導(dǎo)軌的額定使用溫度通常高達(dá)80°C,但外部潤滑單元的高額定溫度通常為50°60°C。敏感組件,如測(cè)量系統(tǒng)(集成線性編碼器)和零件還應(yīng)檢查與再循環(huán)系統(tǒng)不可分割的部件,例如球鏈或球分離器,以確保它們能夠承受過高或過低的工作溫度。
Temperature limitations also apply to optional components such as additional seals, external lubrication units, and cover strips or bellows. For example, the rated operating temperature of a circulating linear guide rail is usually as high as 80 ° C, but the high rated temperature of an external lubrication unit is usually 50 ° to 60 ° C. Sensitive components, such as measurement systems (integrated linear encoders) and parts, should also be inspected for components that are inseparable from the recirculation system, such as ball chains or ball separators, to ensure that they can withstand high or low operating temperatures.
關(guān)于直線導(dǎo)軌適合高溫使用的相關(guān)問題就講解到這里了,希望能夠給您好的幫助,更多事項(xiàng)就來我們網(wǎng)站http://m.306135.com咨詢了解吧!
That's all for explaining the relevant issues about the suitability of linear guide rails for high-temperature use. We hope to provide you with good help. For more information, please come to our website http://m.306135.com Consult and understand!

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